PIPELINE INSPECTION SYSTEMS

With over 50 years experience in pipeline cleaning and inspection under our belts, UKpipelines' aim was to create an organisation which could supply all types of pipeline equipment and consumable from a tub of Drain Dye through to a full Mainline Camera System, in effect becoming a one-stop-shop for all customers ranging from owner operated blockage removal firms, to larger drainage contractors, water companies, councils, and Governments World Wide.

APPLICATIONS:                             

• Reactors
• Refractory
• Process
• Pipelines (gas, oil, jet fuel, chemical etc)  
• Storage Vessels
• Sulphur Pits
• Large Pressure Vessels
• Storm, Chemical, and Sanitary Sewers
• Law Enforcement 

Spectrum Instruments Ltd. is pleased to be associated with UKpipelines and in the marketing of their broad line of pipe inspection products.  We have consolidated UKpipelines' pipe inspection systems below as follows:

• MINI-PIPE CRAWLER (for 80-400mm pipes)
• MIDI CRAWLER (for 150 - 600mm pipes)
• PIPE CRAWLER (for 250-1200mm pipes)
• SPECIALTY SYSTEMS
  • Explosion Proof Crawler (for 150-600mm pipes)
  • Crab Cams
  • Jet Cam Systems
  • Aerial Cams (gas or electric powered)
    

MINI-PIPE CRAWLER

for 80mm - 400mm Pipes

Top quality mini crawler system, based on our 25 years of experience and feedback from our clients and partners, UKpipelines Limited have brought the very latest technology to the Mini Pipe Cruiser. It is intended for pipe inspections and measurement. This powerful and modular system allows the inspection of all types of pipelines with diameters ranging from 80 - 400mm in particularly hostile environments.

The camera is mounted on a motorised trolley for diameters ranging from 100 – 400mm, or can also be used as a push rod system using a semi-rigid cable in pipelines ranging from 80 – 250mm in diameter. This diverse camera system can also be used for borehole camera inspections by connecting the camera directly to the umbilical cable.

MIDI PIPE CRAWLER

for 150 - 600mm Pipes

The camera in the Midi Pipe Cruiser is permanetly fixed to the front of the crawler.  The whole camera and crawler system has been kept as short as possible to allow easy access to the pipe via the manhole.  A range of wheels and spacers provide inspections from 150 mm diameter to 600 mm diamter pipes.

The crawler is fitted with a powerfl 150W 48V DC motor, fitted to a 42 mm diameter planetary gearbox.  This gives a maximum output torque of 15Nm.  Drive to the axle is via a 1:2 bevel gear set and conversion to 4WD via chain and sprockets.  The crawler comes complee with a fitted Pan and Rotate camera, and fitted whells for 150 mm and upwards pipe inspection.

For an informative video clip, CLICK HERE

PIPE CRUISER

for 250 - 1200mm Pipes

Top quality mainline crawler system, based on our 25 years of experience and feedback from our clients and partners, UKpipelines Limited have brought the very latest technology to the Pipe Cruiser. It is intended for pipe inspections and measurement. This powerful and modular system allows the inspection of all types of pipelines with diameters ranging from 150 - 1200mm in particularly hostile environments.

The Pipe Cruiser can be fitted with either the DTR 65 HRC camera or a FTR 80 C Zoom Camera. The Pipe Cruiser can also be fitted with a real time deflection measurement system (SIMCO), a motorised pantograph or a satellite camera module.

The Pipe Cruisers automatically controlled motorised reel has the capacity to hold up to 500 metres of small diameter umbilical cable with a high load capacity of up to 300kg.

SPECIALTY SYSTEMS

Explosion Proof Crawlers

for 150 - 600mm Pipes

Explosion proof system for TV inspection inside piplines from 150 – 600mm in diameter. Certified according to the Explosion Proof Directive (ATEX 94/9/EC). Comes with the DTR65HR Ex pan and tilt colour camera head, incorporating lights and inclinometer.

The Gisys VSCE200 Ex tractor is steerable and explosion proof (ATEX 94/9/EC) and watertight up to 5 meters                                                                                                                                                                                     

CRAB CAM

   For an informative video clip, CLICK HERE

600mm Spider Cam for Vertical & Horizontal Pipe Applications

JET CAM

JET CAM Systems

JetCam Replaces Standard Jets

JetCam is the first system in the world that enables efficient examination and cleaning of sewers in a single step. JetCam simply replaces existing standard jets and provides for real-time transmission of image data from the sewer to the cleaning van via high-pressure hose.

JetCam Works Wirelessly

The special feature of this innovation is that JetCam works completely wirelessly and does not require any external energy supply. While previous systems have needed supply lines for data transfer and energy supply, JetCam generates the energy needed for the transmission of image data via an integrated water turbine.

Technically elaborate and extremely expensive multi-cable solutions have become redundant. The examination and cleaning of sewer systems now results in a highly efficient and economic process that lays the foundation for your success.

A System Ahead

The problem for cleaning companies is to determine the level and causes of pollution when cleaning. What is more is that their clients often abstain from CCTV Inspections of the pipelines after cleaning as this would create further costs. Thus the successful inspection of the pipeline network is often based on speculation.

JetCam resolves this problem by offering a system that makes the examination of sewer systems not only more precise but also more efficient.

Atach JetCam to the High-Pressure Hose and Off We Go!!!

How innovations should work. Just attach the JetCam to the high-pressure hose of the cleaning van and put it into the sewer. There is no need for further expensive accessories.

Live Transmission Without A External Energy Supply

JetCam is convincing. Due to its patented energy supply concept it generates the power for image data transmission via an integrated water turbine. But there is more to it than that JetCam captures the cleaning condition of pipes via live video recording.

The documentation of the cleaning result and controlling is effected via a PC system installed at the cleaning van or via PDA. So there is again no need for elaborate installations on the cleaning van.

A Product With Many Benefits

JetCam heralds a new generation of pipeline inspection systems that offer a variety of economic and technical benefit: -

• Inexpensive and highly efficient solution allowing for cleaning and inspection in a single step.
• Attachable to all high-pressure steel hoses without requiring further accessories or modification.
• No need for external energy supply
• No need for expensive supply lines for image and energy transmission
• Less technical material and few devices are required
• System works independently
• Allows for precise analysis of pipeline pollution due to live images
• Single images of damages can be recorded
• Provides automatic documentation of data via PC or PDA
• Digital data recordings allow for quick processing
• Enhances efficient cleaning: Doesn’t flush more water through than is needed
• Gives current information on the condition of sewers.
• Enables real-time control of cleaning performance.

A Small Investment With A Deep Impact

In Germany about 15,000 cleaning vans are used on a daily basis (in Europe about 40,000). They are to maintain all sewer systems by means of precautionary cleaning measures. Last but not least they are employed in acute cases of emergency i.e. in case of a flooding that may lead to pipelines silting up.

JetCam Contributes to Environmental Protection

Only thoroughly cleaning and examined pipelines are able to indicate whether a pipeline has to be reconstructed or replaced in order to prevent toxic pollution of our groundwater.

In this respect JetCam is the best economic device for pipeline cleaning companies and authorities. JetCam constitutes a highly efficient solution to execute and document the cleaning and maintenance of local Pipeline networks.

Technical Data

• High-Resolution Colour TV Camera
• Applicable From DN 150 to DN 500
• Illumination up to DN500
• Scope of Currently up to approximately 100m
• Patented Energy Supply

AERIAL CAMS

The AutoCopter Models are self-stabilizing mini-helicopter providing an aerial platform. The operator can move the AutoCopter (via the joysticks on the radio transmitter) forward, backward, sideways, and vertically. The AutoCopter Product line includes Electric and Gasoline-powered helicopter platforms.

Our systems are pre-packaged the Digital cameras or HD Video or FLIR Infrared options. They are ready to use.

Stabilised AutoCopter

AutoCopters stand 20” high, 62” long and will fly to any height necessary. The ability to survey the area from above provides an “eye in the sky” perspective to damages, areas to concentrate on and zoom in. With GPS readouts on the ground, precise direction for crews is possible. We provide the same video from the air as when someone uses a manned helicopter, but without the cost. Similar helicopters are flying over four continents working in military, search & rescue and surveillance and security tasks today.

The AutoCopters with our Stabilised Software are designed to provide a powerful tool in the area of aerial photography and surveillance. It is assumed they will fly in a line of sight format for the ultimate in safety and caution. You should always fly at a 45 degree angle away from a crowd for safety reasons.

Available Models

• Electric Helicopter
• Petrol Helicopter
• Jet Turbine

Options include

• Retractable Gimbal for 360 Camera filming - Retractable landing gear provides for 360 degree filming
• Tripod mounts for downlinks
• ATA Cases for helicopter and gimbal, and radios
• Additional Camera Choices: HD Video, Digital Still Camera
• Spare Parts Kit
• Training at your location
• Service Contract: Under 500 hours, 500 to 1,000 hours, 1,000 plus hours

Stabilizing Software Features

• Positional stability in all control axes at the hover
• Actual height in the air
• Actual distance from the pilot
• See real time GPS readings on screen
• Up to 3 waypoints can be programmed and displayed
• Release all command sticks and the helicopter returns automatically to stable, position held hover
• Capable of stabilizing the helicopter in the horizontal attitude independent of the visual circumstances
• Smooth and accurate stabilization when the helicopter is hovering
• Land in FAILSAFE by activating the SINK STOP Mode that will gently land the helicopter
• Positional stability up to altitudes of about 20-30m, in winds of up to about 5m/sec
• It can also stabilize the machine's position above the ground when in regulatory mode
• Switching between Metric and English is fully supported

Applications

Aerial Surveillance and Security – Day or Night

The ever-increasing demand for security capabilities that are both effective and affordable has made the AutoCopter extremely attractive for many industries. A full, turnkey AutoCopter UAV security surveillance system includes day and night vision capabilities, extended flight endurance, and additional options such as a public address system and emergency supply delivery capabilities.

• Real Estate – Aerial survey of properties. Currently must use manned fixed wing aircraft which is expensive.
• Utilities – Aerial inspection of power lines and utility towers.
• Police – Aerial surveillance of suspects. High cost of police helicopters limits their use.
• Construction – Carry supplies between ground and higher floors of tower blocks and skyscrapers. No current capability except for elevators.
• Farms – Crop health monitoring using infrared cameras.
• Humanitarian – Aerial platform for mine sweeping.
• Homeland Security – Remote sensing and monitoring of biological, chemical and nuclear weapons.
• Drug Enforcement – Aerial surveys of areas suspected of drug manufacturing.
• Petroleum Companies – Offshore and onshore petroleum field monitoring.
• Bridges – Aerial inspection of bridges. Currently do not have this capability.
• Telecommunications – Provides for temporary and immediate platform for communications.
• Road Surveys – Traffic Monitoring and Surveys